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Pipe Fusion Welding

Nationwide contracting service

We recognize the vital importance of strong and dependable pipe connections. Whether for water mains, gas lines, or industrial applications, fusion welding provides an unmatched solution for joining polyethylene (PE) pipes.
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What is Pipe Fusion Welding?

Pipe fusion welding is a sophisticated technique that forms continuous, leak-proof joints between PE pipes. Unlike conventional mechanical fittings or adhesives, fusion welding employs heat and pressure to bond the pipe materials at a molecular level, producing a uniform, seamless connection.

Butt Fusion Welding

Butt fusion welding is an effective method for joining PE pipes end-to-end. The process includes the following steps:

  1. Facing: The pipe ends are precisely trimmed to create parallel, clean surfaces.
  2. Aligning: The pipe ends are carefully aligned and clamped together.
  3. Heating: A heated plate is inserted between the pipes to melt the surfaces.
  4. Joining: The heated plate is removed, and the molten pipe ends are fused together under controlled pressure, forming a single, continuous length.

Our team is skilled in butt fusion welding for pipe diameters ranging from 63mm to 900mm, offering solutions for projects of any scale.

Electrofusion Welding

Electrofusion welding, in contrast, uses specialized fittings with embedded heating coils. The process involves the following steps:

  1. Preparation: The pipes and fittings are cleaned and scraped to ensure proper fusion.
  2. Alignment: The fitting is aligned and clamped onto the pipe ends.
  3. Fusion: An electrical current is passed through the heating coil, melting the plastic in both the fitting and the pipe surfaces.
  4. Cooling: Once fully fused, the joint is allowed to cool, forming a strong, leak-proof connection.

Our electrofusion welding capabilities cover pipe diameters from 20mm to 800mm, accommodating a wide range of applications.

THE TEAM BEHIND THE WORK

Applications of Pipe Fusion Welding

Our versatile fusion welding services for PE pipes serve a broad spectrum of industries. From essential infrastructure to specialized projects, our experts provide reliable and durable piping solutions using both butt fusion and electrofusion techniques.

Utilities

Fusion welded PE pipes are widely utilized in water distribution networks, sewage systems, and wastewater treatment facilities. Their outstanding corrosion resistance, leak-proof joints, and low maintenance needs make them ideal for these demanding applications. Our fusion welding teams collaborate closely with water utility companies, contractors, and municipal authorities to ensure the seamless installation and repair of these crucial systems.

Civil Engineering

In various manufacturing sectors, fusion welded PE pipes are used for transporting chemicals, slurries, and other industrial fluids. The seamless joints formed through fusion welding offer excellent chemical resistance and minimize the risk of leaks, making them ideal for the harshest industrial environments. Our teams collaborate closely with plant operators and contractors to design and install efficient, durable industrial piping systems.

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